tal/cost parameters include solid waste generation
ing guns) can be selected, and welding processes
potential (lb/square ft), atmospheric emissions (lb/
and parameters can be optimized prior to commit
1000 square ft), and productivity (square ft/hr).
ting resources or dollars to production. With the
With this capability, UNO COE expects to improve
simulation package, it is possible to import the com
maritime industry productivity, environmental per
puter aided design model of the parts to be welded
formance, and worker health as well as reduce abra
and locate it in the proper positions, define the de
sive consumption, energy, labor, atmospheric emis
sired weld paths, download the welding program,
sions, and overall costs.
which has been prepared off line, and weld the part.
One of the industrial collaborators in this
project has sent materials for an actual assembly
ShipWorks Robotics Laboratory
to GCRMTC for modeling and welding. The dem
onstration project resulted in the achievement of
Automation in the automotive industry has been
the targeted cycle time and required quality.
the norm for many years. However, the U.S. ship
Based on this demonstration, the industrial col
building industry was slow to adopt automation as
laborator committed to installing the system at
mass high speed production is not part of its indus
its facility. The expected payback for the invest
try. The ShipWorks Robotic Laboratory project be
ment is less than two years.
ing developed and demonstrated by the Gulf Coast
Another project related to this research effort in
Region Maritime Technology Center is showing ship
volves using the same simulation hardware and
builders how they can effectively incorporate robot
software to prove the feasibility of replacing the
ics and process simulation into its processes.
welding robot with a robot equipped with a metal
cutting process (oxy gas, plasma, or laser), and uti
The Gulf Coast Region Maritime Technology Cen
lizing alternate product flow and processing in the
ter (GCRMTC) at the University of New Orleans,
shipyard. Again, the simulation and visualization
College of Engineering (UNO COE) undertook a
systems will allow for the analysis of this project
research program that has the potential to greatly
before the shipbuilder commits to changes. Interim
assist the shipbuilding industry in incorporating
reports to the industrial collaborators have been,
robotics in its processes. This project is called
and will continue to be made as the research and
ShipWorks Robotics Laboratory. The project goals
demonstration project continues.
are to develop methodologies that provide rapid
robotic programming, increase the tolerance of the
robot to handle shipyard accuracy levels (may re
Management
quire some type of vision system), provide a baseline
for shipyards to estimate return on investment, seek
Technology Transfer
other process applications beyond welding, and es
tablish a training program to support shipyard ap
plications. This research and demonstration project
The University of New Orleans, College of Engi
is a joint effort between UNO COE, the Naval Sur
neering created proven processes and methodologies
face Warfare Center Carderock, and the Navy Join
for transferring technology that was developed from
ing Center. Industrial collaborators include
research projects to private entities and industries.
Northrop Grumman Avondale, Atlantic Marine,
Bender Shipyards, Bollinger Shipyards, Electric
The University of New Orleans, College of Engi
Boat, Jeffboat, NASSCO, Northrop Grumman
neering (UNO COE) and its centers, such as the
Ingalls, and Newport News Shipyard.
Gulf Coast Region Maritime Technology Center
GCRMTC purchased the hardware (welding ro
(GCRMTC), are not manufacturing facilities. The
bot) and software (Delmia Simulation), and built a
centers educate, research, and develop products and
robotics experimentation facility. With this facility
processes to be used in manufacturing facilities.
and equipment, it is possible to create a virtual vi
UNO COE, like most universities, is engaged in
sualization facility in which models of different ro
many research projects. These projects lead to the
bots can be built, robotic process visualization can
development of innovative and cutting edge tech
be achieved, part simulation within the facility can
nologies and processes, which, to become effective
be accomplished, welding equipment types (weld
tools that industry can utilize, must be transferred
to industry in the form of technology transfer. UNO
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